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View Full Case Study Problem A serious obstacle involved in the continuous casting steel-production process is the presence of scale in cooling water, which is discharged from the mill into scale pits where the heavier solid particles settle out. When high levels of scale occur, the equipment in the system becomes fouled and overtaxed, leading […]
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View Full Case Study Problem An Ohio plant that manufactures part of the cells used in the solar-power industry faced lost production after its deaerator failed, causing potential rust buildup in its powerhouse boiler. A deaerator is a device that i s widely used to remove oxygen and dissolved gases from feedwater before steam production, […]
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View Full Case Study Problem When a Louisiana chemical plant suffered a site-wide blackout, plant personnel learned they would have to bring each power-generation unit, and its corresponding water filtration system, back on-line individually. Facility workers quickly returned the on-site demineralization system to functional status, but it was receiving almost zero condensate return. To re-establish […]
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View Full Case Study The wastewater treatment systems at many of the nation’s electric power-generation plants are struggling to meet discharge requirements because they are still using technologies installed during the industry’s building boom of the 1970s and early 80s. As a result, a number of power producers are now replacing their existing systems to […]
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View Full Case Study Problem An Ohio automotive manufacturer suffered a system crash of its ion-exchange equipment that resulted i n an inability to produce high-quality water. The aging equipment caused additional problems including the daily transfer of hazardous chemicals. The nearest service tech was located i n another state and could not get to […]
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View Full Case Study Problem Facing the failure of its reverse osmosis systems, an Indiana gas-and-coal energy facility sought the company with the best emergency response and customer service in the industry — MPW Industrial Services. To meet the customer’s standards for this project, MPW would have to execute a quick, efficient setup to provide […]
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View Full Case Study Problem Nearly 15 million gallons of high purity deionized water were required to support a series of steam blows at a 2,800 MW Southeastern U.S. power generation station. These steam blows were associated with the startup testing of four combustion turbines (CTs) to expand the capacity of the generation station. The […]
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View Full Case Study Problem At a start-up commissioning situation at a power plant in Wyoming, the water balance was out of sync with the assets available to handle it. Therefore, the water level was threatening to breach the pond at this zero liquid discharge site. The water that was to be used when in […]
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View Full Case Study Problem When a Virginia power station had an issue with its Reverse Osmosis (RO) process, it called on MPW to supplement its water needs during an excessively cold winter. The plant, which lost RO functionality at one of its four power-production units, would have severely hampered its ability to meet power […]
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View Full Case Study Problem A pulp mill in Eastern Canada faced quality issues due to inadequate filtration capacity in its gravity/sand filters. In the spring, snowmelt run-off causes the inlet water quality to drastically decline at the plant’s system intake. Given the increased contaminant loading, the facility could not meet the water-flow demand through […]
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