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Industrial Water Success Stories
Membrane Degasification Enhances Production & Reliability
A zero-liquid discharge facility faced critical operational challenges relying solely on mobile DI trailers for all water production. Limited trailer throughput, seasonal operation restrictions, and severe weather threatened continuous plant operation. During peak demand, as many as 60 trailers were required, and sudden water shortages created costly logistical strain.
These challenges often led to increased
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Read MoreRO System Recycles High-Conductivity Wastewater
A manufacturing plant needed a better way to reuse wastewater. Although its membrane bioreactor (MBR) effectively removed solids and organics, dissolved salts remained, making the water unsuitable for reuse in critical systems like cooling towers and boilers.
With no budget for a permanent water treatment upgrade, the plant required a high-capacity, adaptable solution that could
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Read MoreTransforming Water Treatment with RO System
A Midwest chemical factory was dependent on a traditional soft water system to support its boiler operations. Eventually, this approach led to high water conductivity, frequent scale build-up inside boilers, and a heavy reliance on chemical cleaning. Operators were required to constantly monitor and adjust the system, increasing labor costs. The salt usage alone carried
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Read MoreMPW Allows for Swift Recovery After Power Loss
On a cold winter’s day, during active operations at a peak demand period, a critical incident occurred at an MPW water treatment system providing demineralized water to a power plant when a site contractor accidentally severed the power feed conduit while clearing snow. This resulted in a complete loss of 480V power, causing the MPW
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Read MoreMobile UF/RO System Averts Wastewater Pond Overflow
A coal-fired power plant in Northwest Colorado faced a critical wastewater management issue. The facility’s large industrial water retention pond was dangerously close to overflowing, posing an imminent risk of an uncontained spill. The plant had resorted to stacking sandbags as a temporary barrier to raise the pond’s edges.
However, this was insufficient for long-term
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Read MoreMPW Industrial Water Completed Record-Breaking Project
Water Is flowing through a Delaware refinery following completion of a massive MPW customized Build-Own-Operate-Maintain (BOOM) System with multiple equipment units, producing all of the site’s process water. Industrial Water General Manager Tim Dondero said technicians worked through holidays to meet a tight deadline. “It’s a bigger project than we usually do,” Dondero said. “We
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Read MoreMPW solves frequent CIP issues and improves quality for Ohio power company
View Full Case StudyDownload Problem
Low temperatures and water with high levels of phosphorous salts (alum) combined to gum-up the works for a Northern Ohio power plant, forcing ongoing clean-ups and production slowdowns.
In 2018, the assessment of water sup- plied from the local water supply was inaccurate
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Thorough investigation, application of specialized equipment key to selenium removal. Problem
A former coal-fired power plant in the Northeastern U.S. had converted to a natural gas source. However, due to stringent EPA mandates, its remaining coal ash ponds, the byproduct
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Read MoreiWWD: Emergency Response Reverse Osmosis & Deionization Trailers
Mobile Deionization Demineralization (DI) trailer
When a Louisiana chemical plant suffered a site-wide blackout, plant personnel learned they would have to bring each power-generation unit, and its corresponding water filtration system, back on-line individually. Facility workers quickly returned the onsite demineralization system to functional status, but it was receiving almost zero condensate return.
To re-establish
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Quick rebed turnaround, safety measures satisfy customer. Problem
A Midwestern soft drink plant over-pressurized its No. 2 softener tank, damaging the internal tank laterals and rendering the tank useless until it could be repaired.
While tank No. 2 was out
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