Industrial Water Success Stories

Reverse osmosis system leads to dual cost savings at oil refinery

April 24, 2019

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Problem

Not satisfied with the variable cost of city water and the additional sewer charge associated with disposal of wastewater, managers at a Michigan oil refinery sought to restructure its water system by incorporating reverse osmosis (RO) technology. Plant personnel determined that reusing process wastewater

Filtration units deployed for same-day purification

April 24, 2019

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Problem

A Kansas manufacturing plant was forced to shut down after unusually high sodium levels in the Kansas River led to increased salinity in city water. Conductivity of the city water also increased from 500 µS/cm to 1,600 µS/cm. This heightened water conductivity was problematic

Customized RO improves long-term safety, efficiency

October 11, 2018

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Problem

An outdated deionization (DI) system in the paint-booth area of an Ohio automotive plant was failing to produce an acceptable quality of water and necessitated excessive chemical costs to meet approved throughput levels. Additionally, chemical leakage was causing damage to floors,

MPW’s CO2 removal system reduces costs for plant

June 20, 2018

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Problem

Before the commissioning of a Mid-western natural gas and steam-driven power plant, tests on the plant’s source water revealed elevated levels of carbon dioxide (CO2). With no plans for an on-site water-treatment facility, the plant relied on MPW as its exclusive

Power plant utilizes clarifier to reduce pond dredging

May 22, 2018

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Problem

Settling ponds are typically used in the wastewater treatment process, al-lowing for the natural removal of solids and turbidity from wastewater. Water is processed through the ponds so solid contaminants can settle and clean, re-usable water can flow over top. Though

MPW praised for coal ash pond closure

May 7, 2018

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Problem

A Virginia power plant, which began generating electricity in 1958 with three coal-fired units, had decommissioned one of its units and converted the other two to natural gas. Despite no longer burning coal, two coal ash ponds remained, ne-cessitating a remediation

iWWD: Pulp and paper mill adopts mobile media filtration

November 7, 2017

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It did not take a structural engineer to realize the Pennsylvania pulp and paper’s clarifier required repairs. When the technicians from MPW Industrial Services arrived at the mill, steel I-beams were propped gainst the crumbling cement sides of the 1950s-era water purification system.

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Not Missing a Beat: Temporary wastewater system keeps power plant operational

August 21, 2017

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The wastewater treatment systems at many of the nation’s electric power-generation plants are struggling to meet discharge requirements because they are still using technologies installed during the industry’s building boom of the 1970s and early 80s.

As a result, a number of power producers

Carbon filtration vessels, single pass RO skid system increase reliability, savings

August 21, 2017

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Problem

An Ohio automotive manufacturer suffered a system crash of its ion-exchange equipment that resulted i n an inability to produce high-quality water. The aging equipment caused additional problems including the daily transfer of hazardous chemicals. The nearest service tech was located

Automation simplifies RO replacement energy plant

August 21, 2017

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Problem

Facing the failure of its reverse osmosis systems, an Indiana gas-and-coal energy facility sought the company with the best emergency response and customer service in the industry — MPW Industrial Services.

To meet the customer’s standards for this project, MPW would have to

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